Why is the tubular sterilization machine a must-have for enterprises?

Sterilization is the “first line of defense” for ensuring the quality of dairy products. In substandard dairy products, 40% are caused by incomplete sterilization. In traditional sterilization equipment, plate-type sterilizers are prone to clogging and difficult to clean when processing high-viscosity/ cylindrical-shaped dairy products (such as yogurt, flavored milk); while tank-type sterilizers are suitable for batch production but have low efficiency and significant temperature fluctuations.The characteristic of the automatic tubular high-temperature instantaneous sterilization system is that the sterilization time is short and thorough, which can better preserve the color and aroma of the materials. The advantages of the tubular sterilization machine Control and operation characteristics:Fully automatic control, combined with an intelligent PLC system, eliminates the need for complex manual operations and monitoring, simplifying the production process. Temperature control and quality assurance: By adopting high-precision product/temperature difference control technology, it can precisely cope with the influence of external factors on the sterilization temperature, thereby ensuring the stability and reliability of equipment operation, process indicators, and material quality. Specific process adaptation and energy efficiency:For the filling requirements of low-acid products, a closed hot water pre-sterilization system is equipped to achieve efficient and reliable sterilization; The utilization of heat sources is optimized, significantly reducing energy consumption. Cleaning and sterilization guarantee：It is equipped with a CIP system both before and after production, meeting the requirements for equipment cleaning and sterilization, ensuring a clean production environment. Core technology module 1.Ultra-high temperature instantaneous sterilization (UHT) system Tubular structure design: Achieves indirect heat exchange between the material and the heat source through double-layer stainless steel tubes, avoiding direct contact and contamination. Precise temperature control technology: The temperature control accuracy reaches ±0.5℃, supports UHT sterilization process at 137℃ for 4 seconds, with spore inactivation rate ≥ 99.999%. 2.Intelligent Heat Energy Recovery System Independent heat recovery module: Utilizes the residual heat from sterilized materials to preheat cold materials, with a heat recovery rate exceeding 90%. The steam consumption per ton of milk is reduced to 90 kg. Quantification of energy-saving benefits: Taking a dairy production enterprise with a daily output of 100 tons as an example, the annual savings in steam costs exceed 1 million yuan. 3.automatic control system Full-process PLC control: Supports preset of multi-stage sterilization procedures (preheating → sterilization → cooling), and real-time recording of temperature curves and PU values. Intelligent warning function: Abnormal temperature fluctuations automatically trigger the diversion system to prevent unqualified products from flowing into the next process. Meanwhile, in terms of material and craftsmanship, we use 316L stainless steel pipes along with seamless welding technology (complying with international certifications such as FDA, 3A, ASME BPE, etc., and eliminating the release of metal ions) and CIP/SIP online cleaning and sterilization technology (achieving comprehensive cleaning of the inner walls of the pipes through acid-base circulation and high-temperature steam, reducing the risk of manual intervention).